Precision Smooth Edge Stampings: Advanced Metal Component Solutions
How CIC Specializes in Smooth Edge Stamping Technology
At Custom Industrials Company (CIC), we leverage cutting-edge precision stamping technology to manufacture superior smooth edge metal components. Our specialized close tolerance dies produce stampings with exceptional edge finish, superior flatness, and precise dimensional accuracy. This advanced process eliminates many secondary operations, reducing your overall production costs while delivering components that meet the most demanding specifications.
What Are Smooth Edge Stampings?
Smooth edge stampings are precision metal components manufactured using specialized tooling that delivers:
- Exceptional edge smoothness (32 RMS typical)
- Superior part flatness (within .001″ or stock limits)
- Extremely tight tolerances (±.0005″)
- Elimination of secondary finishing operations
- Enhanced structural integrity
- Improved component performance
- Cost savings over machined alternatives
- Extended tool life
Technical Capabilities & Specifications
Our smooth edge stamping process delivers exceptional results:
- Material thickness capacity: .030″ to .625″
- Tolerance precision: ±.0005″
- Flatness control: within .001″ or strip stock limits
- Edge finish quality: 32 RMS typical
- Hole size capability: as small as 30% of material thickness
- Edge proximity: holes as close as 30% of material thickness from edge
- Special features: chamfers, semi-pierce, weld projections, coining, drawing, offsets, countersinks
Industries Served with Smooth Edge Stampings
- Automotive Manufacturing
- Aerospace Components
- Precision Industrial Equipment
- Medical Device Production
- Electronics Manufacturing
- Defense Contractors
- Power Generation
- Heavy Equipment
End Applications for Smooth Edge Stampings
Our smooth edge stampings excel in applications requiring:
- Precision gear components Smooth Edge Stampings
- Structural load-bearing parts Smooth Edge Stampings
- Mechanical linkages Smooth Edge Stampings
- Pump and valve components Smooth Edge Stampings
- Transmission elements Smooth Edge Stampings
- Brackets and mounting hardware Smooth Edge Stampings
- Electrical components Smooth Edge Stampings
- Specialized fasteners Smooth Edge Stampings
Smooth Edge Stamping Frequently Asked Questions
What makes smooth edge stampings different from conventional stamping?
Conventional stamping typically produces a torn, rough edge that may require secondary operations. Our smooth edge process uses specialized tooling that shears the material with precise control, resulting in a clean, smooth edge finish (typically 32 RMS) with excellent dimensional stability.
Can smooth edge stamping replace my machined parts?
Yes, if your parts are currently machined, laser cut, or water jet cut, our smooth edge stamping process can often produce equivalent or superior components at significantly lower costs. The process delivers machined-quality results with the efficiency and economy of stamping.
What materials can be used with your smooth edge stamping process?
Our smooth edge stamping process works with a wide range of materials including carbon steel, alloy steel, stainless steel, aluminum, brass, copper, and various specialty alloys. Material thickness from .030" to .625" can be processed effectively.
How does smooth edge stamping compare to fine blanking?
Our smooth edge stamping process delivers similar or better capabilities compared to fine blanking but with less expensive piece prices and tooling costs. You get the precision and quality of fine blanking with better economics and equivalent tool life.
What tolerances can be achieved with smooth edge stamping?
Our smooth edge stamping technology routinely achieves tolerances of ±.0005", with flatness within .001" or within strip stock limits. This exceptional precision eliminates the need for secondary operations in most applications.
Design Advantages of Smooth Edge Stampings
Smooth edge stamping opens new design possibilities:
- Holes as small as 30% of material thickness
- Holes positioned as close as 30% of material thickness from edges
- Multiple complex features in a single operation
- Excellent structural integrity for load-bearing applications
- Consistent part-to-part repeatability
- Design freedom beyond conventional stamping limitations
- Elimination of secondary deburring operations
- Ability to create complex geometries
Cost Benefits of Smooth Edge Stampings
Replace expensive machined components with economical smooth edge stampings:
- Lower piece price compared to machined alternatives
- Elimination of secondary finishing operations
- Reduced material waste
- Higher production rates
- Lower overall part cost
- More economical tooling compared to fine blanking
- Extended tool life
- Excellent return on investment for high-volume applications
Quality Assurance
Our commitment to quality ensures exceptional results:
- 100% visual inspection
- Advanced metrology equipment
- Documented quality procedures
- Statistical process control
- Material certification
- First article inspection reports
- Dimensional verification
- Surface finish measurement
Experience the CIC Difference
Partner with Custom Industrials Company for your smooth edge stamping needs and benefit from:
- Decades of precision stamping expertise
- Comprehensive engineering support
- Rapid prototyping capability
- Competitive pricing
- Consistent quality
- On-time delivery
- Responsive customer service
- Innovative manufacturing solutions
Contact our technical team today at 314-567-5847, or email us at rfq@cic-cic.solutions for expert guidance on your smooth edge stamping requirements.
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